Development Of Binderless Bricks

Development Of Binderless Bricks


Requirements

Speed up the constriction rate and build structures quickly.
Easy assembly with Interlocking


Our Solution

Patent filled novel Idea by Kalyani Studio team
Designed Interlocking Bricks with Flexibility in wall building
Wooden Mold for Bricks manufacturing
Use of 3D Printed table top models for design validation


Benefits

Reduced Construction time
Eliminate need of mortar
Provides Flexibility in construction with Modular design


Integrating Mechanism

Integrating Mechanism


Requirements

Integrating Transplanter and Tractor for Farming Operation.


Benefits

Farmers can buy the integrating mechanism instead of the entire transplanter
Annual NPD Investment cost savings : Rs. 10 Cr.
Product Performance Increase : 20%
Go-To-Market Time savings : 40%


Multi-stage Relay Lift Mechanism

Multi-stage Relay Lift Mechanism


Requirements

Design of a lifting mechanism with an elevator which can reach high heights without having to change the elevator.


Benefits

This mechanism is mechanically operated instead of hydraulic, making it less bulky and easy for maintenance
Due to continuous operation, this traction system can be used in tall buildings
Can reaching greater height without the change of elevators and offers a smooth elevator ride


Design of EDM Machine Table

Design of EDM Machine Table


Requirements

To reduce the weight of the work table and ultimately the entire machine in order to reduce the cost of the machine

Maintain the same deflection (up to a max. of 0.13mm) and achieve the target weight, so that the accuracy of the machine doesn’t deteriorate


Our Solution

Product diagnosis and detailed study on cross-sections, thickness, weight of each part

Static analysis of given design through CAE simulation and identifying deflection parameters

Preparing concepts on optimizing the weight by change in design and achieving the target weight with maintaining the current deflection

Make elegant design concepts

Manufacturability check


Benefits

Cost saving of 20% on the full machine

Competitive advantage in the market

Increase in market share

Use of standard cross sections eliminates need of custom designs

New design is safe in loading and lifting as well


2D-Production Drawings of Casting and Machining Components

2D-Production Drawings of Casting and Machining Components


Requirements

Prepare the production drawings for the casting and machining components


Our Solution

3D to 2D conversions

International standards followed for drawing creations

Prepare checklists for 100% inspection

Filled checklists with signoffs


Benefits

Production drawings complying with company and industrial standards (ASME, ISO)

Accurate dimensioning feature wise

2 levels of quality checks

100% quality checks of each drawing with a checklist

Interference checks for assembly CAD