To reduce size and shape of Switch Base Assembly.
To fit the Full thermostat assembly in the customers existing Switch box
To optimize of Power Element assembly with respect to Switch
To check position of Bellow in 3 various arrangements (Top, LH and RH).
Create a 3D Model of Switch Base Assembly
Teardown of Existing Model
3D CAD Model (Switch, Power Element, Plastic box) (Existing)
Assembly of CAD (Existing)
Design Criteria's & Constraints
New CAD Model (Size & Shape reduction)
Assembly of New Model (with 3 arrangements)
Fitting Assembly inside the plastic box
Compact Design of Switch base assembly
Material Cost reduction
Design aligned with the End customers requirements (OEM)