Design of Switch & Power Element for Thermostat Assembly

Design of Switch & Power Element for Thermostat Assembly


Requirements

To reduce size and shape of Switch Base Assembly.

To fit the Full thermostat assembly in the customers existing Switch box

To optimize of Power Element assembly with respect to Switch

To check position of Bellow in 3 various arrangements (Top, LH and RH).

Create a 3D Model of Switch Base Assembly


Our Solution

Teardown of Existing Model

Dimensional Inspection

3D CAD Model (Switch, Power Element, Plastic box) (Existing)

Assembly of CAD (Existing)

Design Criteria's & Constraints

New CAD Model (Size & Shape reduction)

Assembly of New Model (with 3 arrangements)

Fitting Assembly inside the plastic box

Solution Report


Benefits

Compact Design of Switch base assembly

Material Cost reduction

Design aligned with the End customers requirements (OEM)