Make Your Products Do More

Under the Product Optimization suite, we offer the following services:

 

Our Product Optimization strategies are designed to increase your profitability by validating designs and optimizing solutions. We distil the product performance parameters that matter most in your NPI, VAVE, ECN projects and create a problem-solving strategy to improve those parameters in a defined time. Through exhaustive research on simulation input parameters, we can assure high quality designs. We use our proprietary High Strength database which includes focus on Material, Design and Manufacturing to reach the desired target.

Benefits

Get return on your investment with low manufacturing cost
Using state-of-the-art technology and expertise, we make your products clever and cost-efficient.

Increase Profitability
Increasing Product Performance Parameters to higher profits. Through our innovation, we add value to your product without radically altering the existing manufacturing set-up.

Strong Constraints Management
Every product works under various external constraints which need to be kept in mind while altering the design. Clients can provide additional constraints during the start of the project and we are able to adapt to them quickly.

Leverage industry knowledge to keep pace with competitors
With Kalyani Studio, you get a market advantage by keeping abreast of relevant information, not just from your own field of interest but also applying knowledge of other industries.

Weight Reduction with topology optimization
Through weight optimization, you can increase your product performance parameters and make agile and smart products that sustain longer.

High Quality CAE – Verified CAE Results environment.
Computer-aided engineering (CAE) is the broad usage of computer software to aid in engineering analysis tasks.

High Quality Inputs with 3F™ Approach
Feel, field and floor. We get to the place where the product is used and manufactured to diagnose the input parameters which help us arrive at more robust CAE results.

Validate designs in CAE environment
Computer-aided engineering (CAE) is the broad usage of computer software to aid in engineering analysis tasks

Design Solutions in Complete Knock Down and Semi Knock Down
Feel, field and floor. We get to the place where the product is used and manufactured to diagnose the input parameters which help us arrive at more robust CAE results.

Design Solutions in Complete Knock Down and Semi Knock Down
We provide design solutions that help in transferring your products in a complete or semi knock down state with minimal parts that need reassembling.

Efficient Packaging Solutions
Packaging serves a very important function in presenting and protecting the product. Our innovative packaging solutions offer you the best material and design options for the most effective packaging.

Assembly Packaging : Improvement In Space Utilization In a Container

Requirements

To Optimize Space utilized in transporting containers for stacking of Machines & ensure Quality of Goods delivered to the end consumer over long distances
To ensure timely delivery to End Consumers
Ease of Loading and Unloading of Machines

Benefits

Rs 7.77 Cr: Total Annual Logistics Cost Savings
33% Improvement in Container’s Machine Carrying Capacity
25% Reduction in Transportation Cost
Reduced Inventory of Finished Goods
Compliant with CMVR norms

Gear Casing Weight Optimization

Requirements

Design is safe or not against static load of 6000 Kgs
Weight optimization in the gear casing by 20%
Redesign Of Casing

Our Solution

Perform Structural Analysis to obtain design information
Identified maximum stress area
Checked feasibility of casting design
Suggested changes in design

Benefits

Operational life achieved of 10 Lakhs
Lifting
Reduced weight & material of gear casing

Torque Carrying Capacity Improvement Of Worm Drive

Requirements

To improve Torque carrying capacity of worm drive from 152 KNm to 350 KNm without changing the mounting hole details

Benefits

Increased range of product offerings
Design changes which were 10% compact
Improved Design with high torque carrying capacity to 350 KNm
Analytical tool developed for calculating torque carrying capacity of Work Drive

PROJECTS